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Thin as a wafer: the quest for the world’s most powerful, ultrathin and bendable silicon solar cell

  • Chinese-led team develops super-thin material that is flexible without sacrificing power conversion efficiency, researchers say
  • Technology could be crucial step to wider uses in aerospace, drones and wearable smart devices

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An employee works on solar photovoltaic modules at a factory in Lianyungang, in China’s eastern Jiangsu province. Photo: AFP

New research led by a team of Chinese scientists has achieved the thinnest silicon solar cells ever – a flexible, paper-like material that converts light into electricity without sacrificing efficiency.

Silicon solar cells are the backbone of the world’s solar-generated electricity, accounting for about 95 per cent of the solar cells in the photovoltaic market. As manufacturing and power generation costs have declined, solar cells have gained wider use in ground-mounted solar farms and distributed photovoltaics.
State-run Science and Technology Daily quoted Li Yang, a professor at Jiangsu University of Science and Technology (JUST), on Monday as saying that crystalline silicon solar cells, which are made from silicon wafers, were the most mature and widely used photovoltaic power generation technology, “but they face two major technological bottlenecks”.

One drawback is that the power conversion efficiency of large-area silicon cells remains limited to 26 per cent; the other hindrance is cell thickness – typically 150 to 180 micrometres (0.15mm to 0.18mm), making it difficult for use in applications that require a more flexible and lightweight material, such as curved roofs, satellites and space stations.

Aircraft, for instance, have extremely stringent weight requirements and have used thin-film solar cells, another broad category of solar cells. However, according to Li, they are expensive, have a short lifespan, and are not well suited to commercial requirements.

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The flexible silicon solar cells developed by Li and his collaborators are much thinner and lighter than their conventional counterparts, and boast high power efficiency.

Dannie joined SCMP in 2023 and focuses on science stories in China, with a particular interest in the scientific community and societal impacts of scientific advances. She previously worked for China Newsweek, covering topics including China's healthcare system, public health and science. She has won several awards for her investigative reporting.
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